ADVANCED FOUNDRY IN-HOUSE LAB

ADVANCED FOUNDRY &
PRECISION MACHINING

Partnering with global OEMs to deliver high-integrity castings. Our integrated infrastructure combines automated molding, dual-track induction melting, and precision CNC machining under a single ISO 9001 & PED certified quality framework.

EQUIPMENT & CAPACITY DASHBOARD ONLINE
20,000 T Annual Melt Capacity
25+ Units CNC & VMC Centers
PED Certified Pressure Equipment Ready
15+ Countries Global OEM Export Net
Operational Flow

Our End-to-End Casting Process

From CAD simulation to final machining and pressure testing, we manage every quality node in-house to ensure zero-defect dispatches.

01

Pattern & Simulation

3D CAD design paired with MAGMA casting simulation to optimize gating systems and avoid shrinkage porosity.

SolidWorks / MAGMA
02

Sand Preparation

Automated intensive sand mixers with online moisture and compactability controllers for consistent green sand molds.

Auto Moisture Control
03

Melting & Pouring

Dual-track medium frequency induction furnaces with optical pyrometer temperature controls and spectrometer melt analysis.

Inductotherm Furnaces
04

Fettling & Blasting

Controlled cooling lines followed by automated shakeout, pneumatic parting line fettling, and hanger-type shot blasting.

Shot Blasting Sa2.5
05

CNC Machining

In-house machine shop featuring high-speed vertical machining centers (VMC) and CNC lathes for tight tolerances.

Tolerances to ±0.01mm
06

Inspection & Test

Microstructure nodularity analysis, universal tensile testing, ultrasonic defect checking, and CMM dimensional audits.

100% Traceability
Asset Portfolio

Foundry Facility Showcase

We invest in high-end machinery to maintain production repeatability and meet demanding B2B engineering specifications.

MOLDING LINE

Automated High-Pressure Molding

Equipped with automated green sand moulding lines ensuring uniform mold hardness, excellent dimensional accuracy, and superior surface finishes on casting batches.

Box Size: 650x550x250mm Mould Hardness: 85-90
MELT LOOP

Induction Melting Furnaces

Dual-crucible medium frequency induction melting furnaces with solid-state power boards for precise melt temperature control.

Capacity: 3.0 Tons/Hr Auto-Slag Grab
MACHINING SHOP

VMC & CNC Machine Centers

Equipped with vertical machining centers and CNC turning lathes for high-speed drilling, boring, and precision face-turning.

VMC Travel: 1000x600mm Tolerance: ±0.01mm
METALLURGICAL LAB

Spectrometer & Microstructure Lab

Our in-house quality testing lab features a 26-channel Optical Emission Spectrometer for chemical analysis and computerized metallurgical image analyzers for nodularity verification.

26 Chemical Elements Nodularity Image Analyzer
Engineering Parameters

Technical Casting Capabilities

Our operational capacity ranges from lightweight precision components to heavy-duty industrial casting blocks.

01

Casting Weight Range

Capable of pouring single castings ranging from 5 kg up to 500 kg, covering both small component runs and large industrial blocks.

02

Material Grades

Specialized Spheroidal Graphite (SG) Ductile Iron and Gray Cast Iron melt runs conforming to European and American standards.

03

Dimensional Tolerances

Delivering casting tolerances as-cast and precision tolerances machined, verified using digital height gauges and coordinate measuring.

04

Annual Capacity

Large-scale foundry infrastructure capable of supporting high-volume monthly logistics for automotive and machinery OEMs.

05

Surface Finish Quality

Consistent surface finishes achieved via controlled shot blasting and precision machining face cuts, ready for primer coating.

06

Machining Capability

Advanced vertical machining, CNC turning, thread tapping, and boring centers delivering completely finished, ready-to-assemble parts.

Zero-Defect Quality Code

In-House Metallurgical
& Metrology Testing

Our quality assurance team operates independently of production, conducting chemical, physical, and non-destructive examinations at predetermined casting checkpoints.

26-Channel Spectrometer Analysis

Verifying chemical composition (C, Si, Mn, P, S, Cr, Mg) of every furnace ladle before pouring.

Microstructure & Nodularity Audits

Computerized metallurgical image analyzers confirming graphite nodularity shape and count (min 90%).

Non-Destructive testing (NDT)

Ultrasonic testing (UT) and Magnetic Particle inspection (MPI) to detect sub-surface defects.

QUALITY CONTROL PROTOCOL QC-REV-2026
Spectrometer PASSED
Tensile (40T) PASSED
Nodularity PASSED
Brinell Hardness PASSED
Ultrasonic (UT) PASSED
Hydro-Test PASSED
Global Supply Chain

Export & Logistics Reach

Located within 300 km of Mundra Port, we ensure streamlined container packing and customs clearance for global B2B shipments.

EUROPE

45% Export Share

Serving valve and machinery manufacturers in Germany, Italy, UK, and Spain.

Mundra to Hamburg: 24 Days
USA & AMERICAS

30% Export Share

Delivering heavy-duty agriculture and mining castings to OEMs in Texas and Ohio.

Mundra to New York: 28 Days
MIDDLE EAST

15% Export Share

Supplying high-pressure oil & gas pump components to UAE and Saudi Arabia.

Mundra to Jebel Ali: 4 Days
ASIA PACIFIC

10% Export Share

Providing precision machined castings to automotive assemblies in Japan and Singapore.

Mundra to Tokyo: 18 Days
Engineering Partnership

Discuss Your Next Casting Project
With Our Foundry Engineers

From pattern gating simulations to machined casting dispatches, our team delivers the technical reliability your procurement team demands.

Global OEM Procurement

Ready to Discuss Your
Casting Requirement?

Submit your drawings, CAD files, or technical specifications. Our engineering team reviews parting lines, gating flow paths, and metallurgical tolerances to return a comprehensive manufacturing proposal.

CAD & Drawing Review

Gating simulation feedback included with all technical proposals.

Material Grade Consultation

Expert support selecting optimal Gray or Spheroidal S.G. Iron grades.

Fast Technical Response

Full engineering-backed quotes delivered within 48 hours.

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